OSHA has opened an investigation into the death of a worker at a Rivian facility in Illinois, a process that could take up to six months. The worker, Kevin Lancaster, died from compressional injuries after being pinned between a trailer and a loading dock.
The incident renews scrutiny on workplace safety at Rivian, following a previous report detailing multiple violations at its Illinois factory in recent years. However, OSHA has noted recent improvements in the company's safety cooperation and procedures.
Local police and the coroner's office are also conducting their own investigations into the fatal incident.
The Occupational Safety and Health Administration has opened an investigation into the death of a worker at a Rivian warehouse in Illinois this week, the federal agency told TechCrunch on Friday. The agency said the probe could take up to six months.
The man, identified by local authorities as 61-year-old Kevin Lancaster, reportedly died from “blunt traumatic compressional injuries” after getting pinned between a tractor trailer and a loading dock at the facility, which is located just a few miles from Rivian’s factory.
Lancaster was reportedly trapped in that spot for around 20 minutes on Thursday before firefighters were able to get to him, according to one local news report. Emergency crews responded to a call at 1:40 p.m. local time, and Lancaster was pronounced dead at a local medical center at 2:33 p.m. local time.
It’s not immediately clear if Lancaster worked for Rivian or for another company. Rivian did not immediately respond to a request for comment. TechCrunch will update the article if the company responds.
The safety of Rivian’s factory in Normal, Illinois became a source of scrutiny in 2024 after a Bloomberg News report detailed 16 “serious” violations levied on the company across that year and the one prior.
Automotive factories are notoriously dangerous, though, and Rivian has received just one violation at the Illinois manufacturing plant since that report was published. OSHA even told Bloomberg at the time that Rivian “has improved their safety and health team and are very cooperative with the OSHA process.”
Rivian assembles its flagship R1 pickup truck, R1 SUV, and commercial electric van, known as the EDV, at its 4.3 million square-foot factory in Normal. The company is expanding the space by another 1.1 million square feet to make room for its next EV, the R2. Once complete, the factory will have capacity to assemble 215,000 vehicles.
Disrupt 2026: The tech ecosystem, all in one room
Your next round. Your next hire. Your next breakout opportunity. Find it at TechCrunch Disrupt 2026, where 10,000+ founders, investors, and tech leaders gather for three days of 250+ tactical sessions, powerful introductions, and market-defining innovation. Register now to save up to $400.
Save up to $300 or 30% to TechCrunch Founder Summit
1,000+ founders and investors come together at TechCrunch Founder Summit 2026 for a full day focused on growth, execution, and real-world scaling. Learn from founders and investors who have shaped the industry. Connect with peers navigating similar growth stages. Walk away with tactics you can apply immediately
Offer ends March 13.
The Normal Police Department and the McLean County Coroner are still investigating Thursday’s death, according to the local news report.
Meridiano
